Knee / Ankle Foot Orthoses (KAFO / AFO)

Specialized devices designed to provide support, stability, and improved mobility for individuals with various conditions affecting the lower limbs. 

Support

AFOs, are orthopedic devices that provide support and alignment to the ankle and foot. AFOs play a crucial role in enhancing quality of life. 

Lightweight

Made from lightweight materials such as plastic or carbon fiber and are designed to fit the individual’s unique needs and measurements.

Custom

Custom made to a patient’s limb or custom-fit based on diagnosis and presentation. Worn inside the shoe or as a standalone, depending on the user’s needs.

Silicone Ankle Foot Orthosis brace with Revo Closure
AFO brace with velcro closure
C-Brace AFO KAFO Brace
Wedged Toe AFOs
2 blue pediatric AFOs
Pink AFO on pediatric patient

Benefits of K / AFOs

Knee / Ankle Foot Orthoses (K / AFOs) are invaluable devices that have transformed the lives of individuals with mobility challenges. From improving mobility and balance to enhancing comfort and facilitating rehabilitation, AFOs play a vital role in enhancing the quality of life for people of all ages.

Types of AFOs

(can be used in KAFO designs)

Static – Restrict motion in all 3 planes of the foot and ankle complex.

These AFOs provide maximum support and stability and are commonly used for individuals with severe muscle weakness or joint instability. Solid AFOs immobilize the ankle and foot, preventing excessive movement and promoting proper alignment. This design can be utilized for night time stretching braces as well. This design aids in holding the ankle foot complex through the night to stretch calf muscles. 

These AFOs elevate toes 2-5 to unlock the midfoot and aid in propulsion of the foot through gait. Indicated for patients with hypertonicity and impaired control of the ankle and knee.

Dynamic – Lesser degree of restriction and allows for store energy storage and release throughout the gait cycle. 

  1. These AFOs have hinged or flexible components that allow limited movement at the ankle joint. Articulated AFOs are often prescribed for individuals who require some degree of ankle movement while still benefiting from support and stability.

These AFOs aid in limb clearance during the swing phase of gait. This design incorporates dynamic materials and trimlines that store and release energy during walking. They assist in propelling the foot forward and reducing increased energy expenditure caused by compensatory gait patterns.

These AFOs incorporate articulating ankle joints that attach between the heel and sole of a patient’s shoe. Springs or pins are utilized in the ankle joints to store and release energy during walking and prevent unwanted motion. 

Technology and Personalized Care

With advancements in technology and a focus on personalized care, KAFO / AFOs continue to evolve, providing individuals with greater independence and the ability to navigate the world with confidence. Our skilled Orthotists will evaluate each patient and determine the best choice of KAFO / AFO design and materials for each patient’s unique needs. In conjunction with our in house fabrication capabilities our clinical and technical teams work together side by side to ensure the best possible outcomes.

robot carver with foam leg mould

3D Printing

The advent of 3D printing technology has revolutionized the production of AFOs. It allows for precise customization, faster production times, and the ability to create complex designs that optimize comfort and functionality.

Ottobock C-brace photo Black and Gray custom KAFO

Sensor Technology

Some lower limb orthotics now incorporate sensors and microprocessors that can detect changes in gait and adjust the level of support accordingly – similar to microprocessor prosthetic knees. This technology enables real-time adjustments, providing a more natural and responsive walking experience. These are currently limited to KAFO’s. The C-brace and Tectus Microprocessor-controlled KAFO’s measure patients’ flexion of the knee joint and its angular acceleration. This brace responds in real-time to aid in the user’s current walking phase. This brace is indicated for individuals with diagnoses such as post-polio syndrome, multiple sclerosis, incomplete spinal cord injuries, muscular dystrophy, spina bifida. Candidates must be properly evaluated to see if they are candidates for this device. 

Click here to learn more about the C-Brace.

Pre-preg AFO side image
Pre-preg AFO back side image

Lightweight Materials

AFOs made from lightweight materials such as carbon fiber or prepreg offer improved strength, durability, and comfort. These materials allow for a more streamlined design, reducing bulkiness and facilitating a more natural gait.

    1. Prepreg: This material is a carbon fiber matrix pre-impregnated with resin. This better controls resin content and distribution allowing for a lightweight device and more control over biomechanical features of the orthosis. Depending on the chosen fiber orientation and layers of material, the clinician can accomplish varying degrees of flexibility or rigidity of the device. Read more about Pre-preg here.
    2. Resins: There are now multiple types of resins used in conjunction with prepreg that allow increased rigidity or flexibility control of the finished product. Areas of volume fluctuation can be accommodated with flexibility while areas that require more control can be stiffened.   
Bioness L300Go Plus system for Foot Drop and Knee Instability

Functional Electrical Stimulation (FES)

This is a technique that applies small electrical charges to a muscle that has become paralyzed or weakened due to damage in the brain or spinal cord. Examples include stroke, traumatic brain injury, spinal cord injury and neurological disorders. This device is commonly used on those with drop foot or dorsiflexion weakness. 

To learn more about FES devices, click here.

AFO STYLES

General Category Pros/Indications Cons/Contraindications Additional Info
Prefabricated Plastic
  • Quick fit for rehab
  • Easy diagnostic tool
  • Best for acute situations
  • Limited spasticity
  • Does not accommodate unique anatomy
  • Not ideal for long term use
  • Usually a PLS or Semi-Solid style
Prefabricated Carbon
  • Sagittal Instability/weakness (drop foot or knee buckling)
  • Lightweight material
  • Frontal plane instability
  • Limited spasticity
  • PLS, Spiral, or Anterior shell usually with flat footplate
  • Options for contoured footplates available
  • Different strut stiffnesses/side placement exists between brands
Custom Molded Plastic
  • Accommodates unique anatomy for intimate fit
  • Accommodates high spasticity/contractures
  • Intimate fit does not accommodate large swelling changes
  • Wide variety of styles/trimlines available
  • Requires casting and fabrication
Custom Fab PrePreg
  • Accommodates unique anatomy for intimate fit
  • Slim lightweight design
  • Can customize strut stiffness/placement
  • Limited adjustability to shape of brace
  • Sometimes requires a check brace during fitting process
  • Wide variety of styles/trimlines available
  • Requires casting and fabrication
TurboMed
  • Able to be worn on the outside of shoe
  • Does not require specific shoe styles
  • Can be changed easily from shoe to shoe
  • Trial kit is easy for diagnostics
  • Higher profile build outside of shoe
  • Different shoes need to be similar in style
  • Sometimes need to drill holes in shoes for the clip to anchor
  • Clips are zip-tied to shoe to allow the brace to attach
  • Brace comes with 5 clips
Silicone
  • Can be high realism
  • Can be worn with or without socks
  • Not as durable as other materials
  • Decreased function compared to other materials
  • Requires casting and fabrication and painting sessions for high realism
FES
  • Helps with upper motor neuron disorders
  • Slim design
  • Does not have to wear bracing inside of shoe
  • Training mode can help break spasticity and have lasting results without the stim
  • Can not be used with lower motor neuron disorders
  • High spasticity
  • Pregnant
  • Does not tolerate stim
  • Weakened skin
  • Mental cognition
  • Usually not covered by insurance
  • Requires charging of device
  • Need to replace electrodes once worn
Conventional Metal and Leather
  • Metal and leather constructions with caliper built into shoe
  • Minimal contact with skin: Good for volume fluctuations
  • T-Strap can be added to help with ankle varus/valgus
  • Can adjust ROM and forces in ankle joints
  • Heavier and bulkier
  • Shoes need to be customized to secure caliper
  • Shoes can wear out causing unwanted motion
  • Joints need to be maintenance
  • Limited to one style of shoes
  • Usually used for patients who have a lot of swelling or have had the same or similar bracing in the past
  • Made off of a tracing of the limb and measurements
Posterior Leaf Spring (PLS) AFO
  • Low Profile
  • Sagittal instability/weakness (foot drop)
  • Allows for DF in terminal stance
  • Limited PF in swing phase
  • Triplaner instability
  • Quad or hamstring instability
  • Plastic (Custom and Pre-fab)
  • Carbon (Custom and Pre-fab)
Semi Rigid (semi-solid) AFO
  • In between stiffness of PLS and Solid
  • Can help with mild quad and hamstring weakness (Buckling or Hyperextension)
  • Requires more control of ankle and knee
  • Does not accommodate swelling very well
  • OTS Plastic
  • Custom Plastic
Solid AFO
  • Full control of ankle and foot in all planes
  • Can be quad or hamstring weakness (buckling or hyperestension)
  • Night time braces for static stretch to prevent/stretch contractures
  • Good strength and ROM
  • Does not accommodate swelling very well
  • Custom Plastic
  • Custom Carbon
Articulated AFO – Free Hinge (Richie Style)
  • Frontal instability
  • Allows full ROM in frontal plane
  • Increased ML stability over ASO (Lace up Brace)
  • Can be made to allow night time wear with stretching straps for contractures
  • Sagittal instability
  • Need to find shoes to accommodate braces
  • Custom Plastic
  • Custom Carbon
Articulated AFO limited motion
  • Usually used with need to stop Plantar flexion – full Dorsiflexion ROM
  • PF stop used to stop or limit knee hyperextension
  • Can add a Check Strap to help limit the amount of DF
  • Does not accommodate swelling very well
  • Need to find shoes to accommodate braces
  • Custom Plastic
  • Custom Carbon
Toe Walking AFO
  • Pediatric only
  • Usually articulated with a plantar flexion stop at 90 deg.
  • Adjustable over time
  • Can sometimes use toe walking SMOs if mild
  • Need to find shoes to accommodate(Billy Shoes are a great option)
  • Severe PF contractures may require different style of AFO
  • Usually custom plastic due to growth
Ground/Floor Reaction AFO
  • Provides posterior push on the proximal tibia to prevent knee flexion
  • Crouch gait
  • Quad weakness
  • Custom, can provide contoured foot plate for increase ML control
  • Knee hyperextension
  • Strong quads
  • Custom Plastic
  • Pre-fab Carbon
  • Custom Carbon

If you or a loved one could benefit from the support and mobility-enhancing properties of AFOs, a Westcoast Brace & Limb specialized orthotist can provide a free evaluation to determine the most suitable option for your specific needs.

Discover the possibilities that AFOs offer and take a step towards a more active and fulfilling life. 

Contact us to learn more